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Flaw Detection

FD100

✔ In stock

Dynamic ultrasound inspection for several types of materials including composite, plastic and metal.

  • Use a simple code to upgrade anytime to TOFD and Phased Array (PA)
  • Bandwidth down to 200 kHz to test on attenuative materials, plus 2 axis encoding to record data
  • Improved productivity with automatic reporting

Applications:

Ultrasonic Testing of Wrought Products using DGS / Ultrasonic Testing of Railway Track and Axles Detection of High-Temperature Hydrogen Attack (HTHA) / Immersion Ultrasonic Testing

Productive, powerful ultrasonic flaw detection with flexible modes and broad bandwidth
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Upgrade-ready

The Proceq Flaw Detector 100 can be upgraded with the Ultrasonic Time of Flight Diffraction (TOFD) and Phased Array (PA) modes anytime and anywhere, even on-site.

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Precision

Outstanding hardware with a true square wave pulser, 200MHz digitizing frequency, and broad system bandwidth from 200 kHz to 20 MHz. Plus, twin axis encoding to offer an extremely comprehensive measurement solution.

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Interactive

Built-in 3D beamtool showing the part, weld, wedge, probe, and scan coverage. Real-time interactive ray-tracer which plots the beam path and indicates location directly in the part, so you can assess and communicate the location easily.


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FD100 Tech Specs
Sensor / Instrument
Tech Specs
Configuration
UT/TOFD: 2 UT Channels
PA also 1 l-PEX PA

Transducer Socket
UT/TOFD: Lemo 1 or BNC
PA: I-PEX

Pulse Voltage
UT/TOFD: 100 to 450 V (10V steps)
PA: 25 to 75 V (5V steps)

PRF
UT/TOFD: 1 to 1500 Hz
PA:1 to 5000 Hz

Gain Range
UT/TOFD: 100 dB (0.1 dB steps)
PA:76 dB (0.1 dB steps)

Bandwidth
UT/TOFD: 200 kHz to 22 MHz
PA: 200kHz to 14MHz

Display
TFT 8.4"

Signal Enhancement
Digital filters, smoothing, contouring, rejection, averaging

Architecture
2 channels
PA16:16: 16 active channels
PA16:64: 64 active channels

Digitizing Frequency
UT/TOFD: 50 MHz, 100 MHz, 200 MHz
PA: 65 MHz

Focal Laws
UT/TOFD: na
PA:128

Supported Scans
UT:A, B, C
TOFD:A, B, C-Scan, Merged & TOFD
PA: A, B, C, L, S-Scan, Merged, true Top & End

Number of Scans
UT/TOFD:Up to 2
PA: 1 (with up to 3 extracted A scans)

Number of Layouts
UT/TOFD:18
PA: 35

Measurements
Path length, depth, surface distance, DAC, AWS, DGS, TGS

File Size
Up to 3 GB

Report Generation
Customisable pdf report, PNG screen capture, CSV file output option

Encoder
1 or 2 axis (quadrature input)

Languages
English, German, French, Spanish, Russian, Chinese, Hungarian, Italian, Portuguese, and Japanese

Battery Life
UT/TOFD:7 Hrs
PA: 6 Hrs

IP rating
IP66
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Standards & Guidelines

Standards

Russia
  • Arrow, click names to download Standards & Guidelines ГОСТ 14782
  • Arrow, click names to download Standards & Guidelines ГОСТ 55724
  • Arrow, click names to download Standards & Guidelines EN 12668-1
FAQ

What defects can you find with a flaw detector?

A variety of flaws occur in materials and parts either during manufacturing or due to the aging effect in the field and can be found with a flaw detector: Void / Porosity Inclusions Cracks (subsurface or surface) Weld Bond...

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What does traditional or conventional UT mean?

Conventional Ultrasonic Testing (UT) inspection is a commonly-used non-destructive testing (NDT) technique that measures the propagation of mechanical vibrations (ultrasonic waves) through the material to examine...

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What are the disadvantages of phased array testing as compared with conventional UT?

The potential disadvantage of phased array systems is the request for a higher initial investment in terms of instruments and accessories (probes). It is also necessary to invest in training for the operators. However,...

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